Industrial Transmission Housing Cleaning Solutions
According to the search results, Buck Industrial provides comprehensive cleaning solutions for transmission housings, combining ultrasonic cleaning, high-pressure spray, and CNC intelligent control technologies. Here is a systematic technical summary:
Buck adopts hybrid cleaning processes specifically designed for the complex structure of transmission housings (irregular inner cavities, dense holes, intersecting oil passages):
Ultrasonic Cleaning Technology
High-frequency vibrations penetrate tiny gaps, removing cutting fluid, oil contamination, and dust from metal surfaces
Combined with high-pressure spray rinsing to thoroughly eliminate particulate impurities and grease
Fast cleaning speed, excellent results, non-damaging to workpieces, and can replace manual cleaning
CNC Hybrid High-pressure Cleaning
Innovatively designed for die-cast housings to achieve precision deburring
High pressure up to 50 MPa, configured with up to 5 cleaning nozzles/tools
Intelligently plans cleaning paths based on housing geometry to ensure consistency and repeatability
Fully Automated Spray System
Speed-chain step-type or rotary spray for all-round, multi-angle cleaning
Equipped with three-stage/four-stage circulation filtration system to ensure cleaning fluid cleanliness
Integrated with automatic oil removal, sediment filtration, and automatic fluid replenishment functions
复制
Workpiece Loading → Spot Cleaning (3 stations) → Ultrasonic Cleaning (8 stations) → Hole-plugging Cleaning (2-3 stations) → Spot Rinsing (3 stations) → Workpiece Flipping → Spot Rinsing Again (3 stations) → Air Knife Water Removal → Hot Air Drying → Vacuum Drying → Cooling → Unloading
Key Parameters (Example for an Engine Cylinder Head):
Step cycle time: 1 minute (adjustable)
Equipment dimensions: Approx. 11m × 4m × 2m
Cleaning passage: 350 × 250mm (customizable)
Total power: Approx. 90kW
CNC Precision Control
Control system developed based on the Codesys platform
Cleaning, rinsing, and air-cutting are equipped with two independent servo systems, requiring no spray adjustment during product changeover
19-inch screen for real-time monitoring of equipment operation status
Flexible Design
Product changeover only requires replacing 5 positioning fixture plates with positioning accuracy of ±0.1mm
Pneumatic workpiece clamping, adaptable to multi-variety mixed production lines
Cleaning tank dimensions and process flows can be fully customized according to customer requirements
Smart Function Integration
Intelligent temperature control: Automatically adjusts cleaning fluid temperature for different materials
Intelligent monitoring: Real-time monitoring of cleaning effectiveness
Intelligent alarm: Automatic shutdown in case of abnormalities, ensuring safety
For the higher cleanliness requirements of new energy transmission housings (metal particles must be controlled within 400-600μm):
Silicon-containing cleaning agents prohibited, using pure water jet + 40kHz high-frequency ultrasonic combined cleaning
Five-stage process: Pressure spray degreasing → Pure water spray rinsing → Water removal → Drying → Cooling
Cooling process configured after vacuum drying to ensure stable temperature for subsequent air-tightness testing
Recommended Equipment Models
CNC Hybrid High-pressure Deburring and Cleaning Machine
Integrated deburring + cleaning + drying for die-cast aluminum housings
Targets: Machining chips, oil contamination, dust and impurity cleaning
Speed-Chain Step-type Spray Cleaning Machine
Suitable for housing components such as transmission housings
Supports seamless connection to production lines for unmanned operation
Industrial Ultrasonic Cleaning Machine
Three-sided ultrasonic directions with drying function
Customizable inner tank dimensions, available nationwide
Buck provides full-process service guarantee:
Customization Services: Technical team designs exclusive solutions according to cleanliness standards (e.g., ISO 16232), production capacity, and automation requirements
Installation & Commissioning: On-site equipment installation and process matching
Operation Training: Ensures customers master equipment operation proficiently
Regular Maintenance: Guarantees long-term stable equipment operation
Process Optimization: Continuously improves cleaning effectiveness
Conclusion: Buck Industrial's transmission housing cleaning solutions are centered on CNC intelligent control, achieving fully automated deburring, cleaning, and drying through a ultrasonic + high-pressure spray + vacuum drying hybrid process, with mature applications in both traditional and new energy vehicles. Customized turnkey projects can be provided according to customer cleanliness standards.
Phone：
+8613205411906