Bakr Precision Gear Cleaning Solutions
Based on search results, Bakr Industrial provides professional cleaning solutions for precision gears, primarily utilizing ultrasonic cleaning technology combined with automated equipment to ensure high cleanliness requirements for gears.
Applicable Objects: Gears, bearings, precision hardware parts
Technical Features: Employs high-frequency ultrasonic vibration technology to penetrate micro-gaps and complex structures of gears
Functional Configuration: Integrated design of cleaning + rinsing + drying with flexible five-tank combination
Structural Type: Integrated sealed structure with drying function
Applicable Workpieces: Gears, bearings, stainless steel parts, metal components
Technical Features: High-pressure water technology combined with CNC precision control for accurate burr and impurity removal
Advantages: Deeply cleans every corner of gears without damaging workpiece surfaces, ensuring gear integrity and precision
Process Flow: Loading → Ultrasonic Cleaning → Spray Cleaning → Rinsing → Air Cutting → Hot Air/Vacuum Drying → Cooling → Unloading
Intelligent Control: PLC + touch screen operation with flexible one-key model change
Core Advantage: Multi-station coordination, suitable for high-volume continuous production
Pre-Cleaning (Optional): High-pressure water pre-rinsing to remove large particle impurities
Main Cleaning: Ultrasonic cleaning utilizing cavitation effect for deep oil and contaminant removal
Rinsing: Clean water or cleaning solution rinsing to remove residual cleaning agents
Drying: Vacuum drying system to thoroughly solve post-cleaning drying issues
Tooth Surface Protection: Non-contact ultrasonic cleaning to avoid secondary damage
Cleaning Agent Selection: Water-based eco-friendly cleaning agents as alternatives to gasoline, kerosene and other solvents
Temperature Control: Adjust cleaning solution temperature according to gear material to enhance dissolving capability
Frequency Optimization: Adjust ultrasonic frequency and power based on gear dimensions
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| Performance Indicator | Technical Features | Results |
|---|---|---|
| Cleaning Effect | Deep ultrasonic cleaning + no-dead-corner spray | Completely removes oil, metal debris, and cutting fluid residues |
| Surface Protection | Non-abrasive cleaning process | No damage to precision tooth surfaces, maintains gear accuracy |
| Drying Performance | Vacuum drying system | Solves the problem of gears not drying thoroughly after cleaning |
| Environmental Performance | Water-based cleaning agents + circulating filtration | Safe, eco-friendly, reduces cleaning costs |
| Efficiency Improvement | Shorter cleaning time than traditional methods | Greatly improves production efficiency |
Automotive Manufacturing: Automotive gears, drive shafts, bearings
Aerospace: High-precision gear components meeting extreme cleanliness requirements
Precision Instruments: Precision gears, sun gears, bevel gears and other complex structural parts
General Machinery: Various metal gears and transmission components
Bakr provides on-demand customization services based on gear specifications, production requirements, cleanliness standards, and other factors:
Customizable number and size of cleaning tanks
Adjustable ultrasonic frequency and power
Configurable automated loading/unloading systems
Integrated deburring and cleaning composite processes
Summary: Bakr's precision gear cleaning solution centers on ultrasonic technology, combined with CNC high-pressure cleaning and robotic automation technology to form a complete process chain of "deep cleaning - precision protection - vacuum drying," particularly suitable for batch cleaning requirements of precision gears with high tooth surface protection requirements and complex structures.
Phone：
+8613205411906