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Fastener Parts Cleaning Solutionviews:9


Provides professional ultrasonic cleaning solutions for the fastener industry (including standard parts, screws, nuts, precision fasteners, etc.), mainly addressing the following pain points

Fastener Parts Cleaning Solution

Industry Pain PointsBac Solutions
Traditional cleaning methods using trichloroethylene, dewaxing water, etc., with high COD emissions and environmental pressureAdopt water-based cleaning agents with COD emissions meeting environmental standards
Low yield rate for high-end productsImprove product cleanliness to enhance yield rates
Incomplete cleaning of thread gaps and blind holesMulti-frequency ultrasonic technology with cavitation effects penetrating fine structures
High cleaning costsSave on dewaxing water and water consumption, reducing overall costs

II. Core Equipment Features

  • Transducers: German original imported "SLTK" piezoelectric ceramic chips, providing strong and stable output

  • Ultrasonic Frequencies: 28kHz/40kHz dual-frequency options to suit different cleaning needs

    • 28kHz: Suitable for rough cleaning, removing heavy oil contamination

    • 40kHz: Suitable for fine cleaning, penetrating thread gaps

  • Cleaning Tank Material: 2mm SUS304 stainless steel welding, highly corrosion-resistant

  • Heating System: Adjustable from room temperature to 99°C, enhancing degreasing efficiency when combined with ultrasonic waves

  • Power Configuration: Ultrasonic power 1.2kW, heating power 3kW (BK28-1200 as example)


III. Recommended Cleaning Process Flow

Bac's typical cleaning process designed for the fastener industry:

Loading → High-pressure Spray Rough Cleaning → Ultrasonic Fine Cleaning → Spray Rinsing → Air Knife Dewatering → Hot Air Drying → Cooling and Unloading

Recommended Process Parameters:

  • Rough Cleaning Tank: 28kHz, temperature 60-70°C, time 3-5 minutes, using water-based degreaser (concentration 3-5%)

  • Fine Cleaning Tank: 40kHz, temperature 55-65°C, time 3-5 minutes, power density 0.4-0.6W/L

  • Drying: Hot air drying at 105±15°C, or centrifugal dewatering + hot air drying

Phone:

+8613205411906

Address:No. 5576 Lingang North road, Hi-tech industrial development zone, Jinan City, Shandong province,CHINA
E-mail:bkzg08@gmail.com

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