Targeting common production challenges of automotive aluminum alloy die castings, including residual release agents, cutting oil, aluminum scraps, burrs and dirt trapped in blind holes, Barker provides professional cleaning solutions for die castings of fuel vehicles and new energy three-electric components. Fully compliant with VDA19 and ISO16232 automotive cleanliness standards, this solution is applicable to mainstream workpieces such as motor housings, transmission housings and battery pack die cast housings.

At its core, the solution adopts CNC high-pressure water jet composite cleaning technology combined with precise numerical control operation logic, eliminating dead zones and incomplete cleaning issues of traditional processes. With directional high-pressure spraying, the system precisely targets intricate structures including micro holes, slits, oil passages and blind holes of die castings. It thoroughly strips internal aluminum scraps, oil contaminants and impurities while removing burrs and grease in one go, ensuring consistent cleanliness of finished parts.

The fully enclosed automatic integrated production line covers the whole workflow: automatic loading, high-pressure impurity removal, multi-stage pure water rinsing, closed hot air drying and water circulation purification. It can be seamlessly connected to downstream die-casting and precision machining production lines. Equipped with robotic arms for unmanned operation, the system supports 24-hour continuous mass production to match industrial production cycles. Its intelligent control system can connect to MES systems to realize full traceability of process data and remote maintenance, meeting digital audit requirements of automobile manufacturers.

Balancing quality, efficiency and environmental cost control, the system is fitted with a water circulation purification unit that recovers over 98% of consumables, cutting energy consumption and production costs significantly. The low-temperature cleaning process protects aluminum alloy substrates from oxidation, deformation and corrosion, leaving parts stain-free and residue-free after cleaning. Featuring high cleanliness, high automation and low energy consumption, the solution fully satisfies mass cleaning demands of automotive die castings and helps manufacturers boost product quality and production compliance.