1. Thorough cleaning without dead corners for deep complex cavities

Equipped with 5-axis extendable rotary high-pressure water jets, the system can fully reach intersecting oil galleries, blind holes, threaded holes, cooling jackets and reinforcing rib gaps inside engine housings. It solves the long-standing problem that traditional ultrasonic and simple spray cleaning cannot remove residual metal chips, carbon deposits and sludge hidden deep inside workpieces.

2. Targeted protection for different metal materials

Adopts stepless variable frequency pressure regulation and material-specific cleaning agents:

• Low-pressure mode for thin-walled aluminum alloy housings to avoid deformation, oxidation and discoloration;

• High-pressure mode for cast iron cylinder blocks to efficiently strip stubborn carbon sludge;Neutral aluminum-protective detergents prevent corrosion, white spots and blackening of die-cast aluminum parts.

3. Integrated process to improve production efficiency

The CNC 5-axis high-pressure unit combines deburring and cleaning in one single machine, eliminating separate deburring equipment and intermediate workpiece transfer steps. Hundreds of pre-stored product process programs enable rapid model switching only by replacing tooling plates, cutting changeover time by 70% and realizing flexible mixed-line production of multiple engine housing models.

4. Stable ultra-high cleanliness meeting automotive industry standards

Supports multi-stage deionized water fine rinsing or closed solvent vapor cleaning to eliminate detergent, ionic and particle residues. Fully complies with VDA19 and ISO16232 automotive cleanliness standards, controlling particulate pollutants below 300 μm, with zero watermarks after drying. Reserved interfaces for online particle detection to realize real-time cleanliness monitoring.

5. Energy-saving, water-saving and environmentally friendly closed-loop design

• Water washing system: Magnetic separation, cyclone sedimentation and multi-stage filtration form closed water circulation, achieving a 95% water recycling rate and reducing wastewater discharge by 85%;

• Vacuum hydrocarbon cleaning system: Solvent distillation regeneration delivers 99% solvent recovery with ultra-low VOC emissions, fully passing factory environmental assessment;Built-in automatic slag discharge reduces waste treatment frequency and operating costs.

6. Full automation, easy docking with intelligent production lines

Supports robotic automatic loading & unloading, seamless connection with front-end CNC machining production lines. Realizes data interconnection with MES systems, automatically uploading production output, cleaning parameters and cleanliness detection data to realize digital workshop management.

7. Low maintenance cost and reliable long-term operation

Built-in equipment self-diagnosis system to automatically alarm for abnormal pressure, temperature and filter blockage. Online filter replacement design avoids frequent shutdown for maintenance. The whole set of equipment reduces manual intervention and labor costs, with stable continuous operation suitable for 24-hour mass production of OEM factories.

8. Diversified solution coverage for all production scenarios

Three complete customized schemes are available to match different customer demands:

• High-pressure CNC integrated machines for large-volume OEM mass production;

• Multi-tank ultrasonic lines for small & medium batches and engine repair refurbishment;

• Vacuum hydrocarbon precision cleaners for new energy motor housings requiring ultra-high cleanliness.One-stop cleaning solutions can be customized according to customer output, workpiece materials and cleanliness requirements.