Against the backdrop of rapid iteration in the new energy vehicle industry, the electronic control system serves as the core of vehicle power. The cleanliness of its housing directly determines the operational stability, insulation safety and service life of the electronic control assembly. Cleanliness control of components has become a key quality control link in the manufacturing of new energy auto parts. Custom-developed for die-cast aluminum electronic control housings for new energy vehicles, the Bake New Energy Electronic Control Housing CNC High-Pressure Cleaner adopts mature digitally linked high-pressure water jet technology. It accurately addresses cleaning challenges such as internal burrs, aluminum chips, cutting oil contamination and release agent residues after machining of die-cast aluminum housings, consistently meeting stringent cleanliness inspection standards for automotive components and delivering a reliable cleaning solution for mass production of new energy electronic control housings.
Conventional cleaning methods, including ordinary spray cleaning and ultrasonic cleaning, have obvious limitations when dealing with complex inner cavities such as deep holes, blind holes, flow channels and slits of the housing. Fine aluminum chips tend to hide in dead corners of the cavity and are hard to remove; soft burrs cannot be completely eliminated, oil contamination remains excessive, and cleaning consistency is poor. This often leads to failed sampling inspections, restricts production tact time and raises rework costs. Breaking the constraints of conventional cleaning, this Bake CNC high-pressure cleaner is equipped with a numerical control linkage system. The cleaning nozzle can perform multi-axis coordinated movement according to preset programs, accurately following the contour of the inner cavity of the housing. The high-pressure water jet strikes target positions directionally. It realizes fixed-point, directional and controllable cleaning for flat surfaces, grooves, tiny deep holes and intersecting oil passages, efficiently stripping burrs and debris attached to the aluminum surface while flushing away stubborn oil contaminants and preventing secondary residues.
The equipment is compatible with various new energy die-cast aluminum electronic control housings and supports rapid model changeover for multiple specifications, suitable for integration with automated production lines. Its overall structure is designed for industrial site operating conditions. The high-pressure water circuit and numerical control motion units are well-protected, corrosion-resistant and capable of long-term continuous operation to meet the 7×24-hour mass production requirements of factories. Cleaning pressure, flow rate, cleaning path and duration can be freely set on the human-machine interface. Process parameters can be saved and recalled with one click during product changeover, greatly cutting commissioning time. The wastewater from cleaning is equipped with a filtration and circulation system, which separates aluminum chips and oil through multi-stage filtration to recycle water resources, reducing water consumption and achieving energy conservation and environmental protection.
In terms of cleanliness control, the cleaning performance of the equipment is stable and controllable with low batch-to-batch variation. Cleaned workpieces can steadily pass automotive component cleanliness tests and satisfy quality control requirements under the IATF16949 system. It effectively avoids quality risks such as short circuits, seal failure and wear of electronic controls caused by residual impurities. The machine can work as a standalone unit or connect with loading/unloading robots and conveyor lines. It can be integrated into automated production lines after housing machining and before press fitting to realize integrated automatic workpiece conveying, positioning, cleaning and air drying, reducing manual intervention and improving the automation level of the whole production line.
Targeting the high-quality manufacturing demands of the new energy industry, Bake focuses on the pain points of die-cast aluminum housing cleaning and continuously optimizes high-pressure water jet and numerical control linkage processes. This CNC high-pressure cleaner for electronic control housings balances cleaning capacity, consistency, production efficiency and maintenance cost. It is the preferred equipment for removing burrs, aluminum chips and oil contaminants after precision machining of new energy electronic control housings. It helps new energy component enterprises stably manage cleanliness indicators, improve product reliability and empower intelligent manufacturing upgrading of new energy auto parts.
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